SWMS - Refrigeration Mechanic Template
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Document: SWMS - Refrigeration Mechanic
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Version 1 • Last updated 7/30/2026
SAFE WORK METHOD STATEMENT (SWMS)
Company / Project Details
Company Name: [ENTER COMPANY NAME] ABN: [ENTER ABN] Project / Site Address: [ENTER ADDRESS] Date of Preparation: [ENTER DATE]
High-Risk Construction Work Details
Activity: Refrigeration and Air Conditioning Installation and Maintenance Specific High-Risk Tasks: [SELECT ALL THAT APPLY - e.g., Work at heights >2m, Electrical work, Use of hazardous chemicals, Confined spaces]
Job Steps / Task Breakdown
- Pre-start Inspection and Site Induction
- Manual Handling (Unloading plant and equipment)
- Install Scaffolding or Access Equipment (if required)
- Mounting Outdoor Condensing Units (Work at Heights)
- Installation of Indoor Fan Coil Units (Ceiling/Wall)
- Pipe Brazing and Soldering (Use of Oxy-Acetylene/LPG)
- Electrical Connections and Testing
- Refrigerant Charging and Commissioning
- De-installation / Refrigerant Recovery
- Clean Up and Demobilization
Hazard Identification, Risk Assessment and Control Measures
| Step / Task | Hazard Identification | Potential Harm | Risk Rating (Before Controls) | Control Measures (Hierarchy of Controls) | Risk Rating (After Controls) |
|---|---|---|---|---|---|
| 1. Pre-start | Uneven ground, hidden services, site traffic | Sprains, cuts, electrocution | M | 1. Inspect site for hazards. <br> 2. Obtain underground service plans (Dial Before You Dig). <br> 3. Wear Hi-Vis clothing. <br> 4. Implement traffic management plan. | L |
| 2. Manual Handling | Lifting heavy units (Compressors/Cassettes) | Back injury, crush injury | H | 1. Assess weight of load. <br> 2. Use mechanical aids (trolley, hoist, forklift). <br> 3. Use team lifting techniques for loads over 15kg. <br> 4. Keep load close to body. | M |
| 3. Work at Heights | Falling from ladders, scaffolding, roof | Death, serious fracture | E | 1. Use scaffold with edge protection as primary control. <br> 2. If scaffold not practicable, use Elevating Work Platform (EWP). <br> 3. Use Travel Restraint system. <br> 4. Fall arrest use only as last resort. <br> 5. Inspect ladders/tag them. | L |
| 4. Electrical Work | Exposed live parts, damaged cables | Electrocution, death | E | 1. Isolate power supply at the main board (Lock Out / Tag Out). <br> 2. Test for dead using approved voltage tester. <br> 3. Use Residual Current Devices (RCDs) on portable tools. <br> 4. Only licensed electricians perform hard-wiring. | L |
| 5. Brazing/Soldering | Flashback, burns, fire, fumes | Burns, eye damage, respiratory issues | H | 1. Check for flammable materials before lighting. <br> 2. Ensure flashback arrestors fitted to torches. <br> 3. Use correct PPE (safety glasses, leather gloves). <br> 4. Ensure adequate ventilation. <br> 5. Have fire extinguisher nearby. | L |
| 6. Refrigerant Handling | High pressure gas release, chemical exposure | Skin freeze, asphyxiation, frostbite | H | 1. Wear safety glasses and gloves. <br> 2. Check cylinder dates and condition. <br> 3. Do not overfill cylinders. <br> 4. Use leak detector. <br> 5. Recover refrigerant using recovery machine (do not vent). | M |
| 7. Confined Spaces | Lack of oxygen, engulfment | Unconsciousness, death | E | 1. Obtain confined space entry permit if required. <br> 2. Test atmosphere (Oxygen levels, LEL). <br> 3. Ensure ventilation. <br> 4. Standby person present. | L |
Risk Key: E = Extreme, H = High, M = Medium, L = Low
Personal Protective Equipment (PPE)
- Safety Helmet (Hard Hat)
- High Visibility Vest / Clothing
- Safety Boots (Steel Cap)
- Safety Glasses / Goggles
- Cut Resistant Gloves
- Hearing Protection
- Use (if work at heights)
- Respiratory Protection (if brazing in confined areas)
Emergency Procedures
- Fire: Raise alarm, call 000, use extinguisher if safe to do so.
- Injury: Administer First Aid, call 000 if serious.
- Gas Leak: Isolate area, ventilate, do not use ignition sources.
- Nearest Hospital: [ENTER HOSPITAL NAME AND ADDRESS]
- Emergency Assembly Point: [ENTER LOCATION]
Training and Competency
- White Card: [ ] Verified
- Refrigeration License (ARC): [ ] Verified
- Electrical License: [ ] Verified (if applicable)
- Working at Heights Training: [ ] Verified
- EWP License: [ ] Verified (if applicable)
- SWMS Induction: All workers have read and understood this SWMS.
Sign Off
I acknowledge that I have read and understood the contents of this SWMS and agree to abide by the control measures listed.
| Worker Name | Signature | Date |
|---|---|---|
| [WORKER 1] | [SIGN] | [DATE] |
| [WORKER 2] | [SIGN] | [DATE] |
| [WORKER 3] | [SIGN] | [DATE] |
PCBU / Principal Contractor Representative:
Name: [NAME] ______________________ Signature: [SIGN] ______________________ Date: [DATE] ______________________
About this Template
Part of the SWMS - Refrigeration Mechanic document collection
Document Type
SWMS - Refrigeration Mechanic
This SWMS is required for refrigeration mechanics performing high-risk construction work, such as installing or splitting AC units on roofs, handling hydrocarbon refrigerants, or working near live electrical panels.