SWMS - Stonemason
A Stonemason SWMS is legally required under the WHS Regulation 2011 for any high-risk construction work such as structural stone installation, working over 2 metres, or cutting engineered stone. It outlines risks like silica dust and manual handling and the required control measures.
A Safe Work Method Statement for Stonemasons carrying out high-risk construction work like stone installation, cutting, and structural work.
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About this Document
What Is a SWMS - Stonemason? A Safe Work Method Statement (SWMS) is a vital document for stonemasons working in Australia. It outlines the high-risk activities involved in a job, the potential hazards, and the control measures put in place to keep the crew safe. For stonemasons, this document is not just paperwork. It is a practical plan that addresses specific risks like handling heavy stone benchtops, exposure to silica dust, and working from heights. Under Australian law, the SWMS acts as a written commitment to safety. It explains how the work will be done safely and ensures everyone on site understands the risks. It is different from a standard Job Safety Analysis (JSA) because it is strictly required for high-risk construction work under the Work Health and Safety (WHS) Regulations. For a stonemason, this means the document must cover tasks such as cutting stone with angle grinders, installing heavy cladding above two meters, or using adhesives in confined spaces. ## When to Use This Document You must use a SWMS for stonemasonry work when the job falls under the category of "High Risk Construction Work" (HRCW) as defined by Regulation 299 of the Model WHS Regulations. The legislation applies in most Australian states including NSW, QLD, SA, TAS, ACT, NT, and WA. In stonemasonry, common triggers that require a SWMS include: * Work at height: If you are installing stone facades, cladding, or benchtops where a person could fall more than two meters. This includes working on ladders, scaffolds, or scissor lifts.
- Silica dust generation: Cutting, grinding, or polishing engineered or natural stone that contains crystalline silica is a high-risk activity due to the risk of silicosis.
- Manual handling risks: If the job involves lifting heavy stone slabs that require more than one person or mechanical aid to move.
- Confined spaces: Working in tight bathroom areas or shafts with limited ventilation while using solvent-based adhesives. If the work does not meet these high-risk thresholds, a SWMS is not mandatory by law. However, Safe Work Australia and industry bodies strongly recommend using a safe work procedure or a JSA to manage general risks. ## Key Sections and Required Elements A compliant SWMS cannot be a generic "one size fits all" document. It must be specific to the site and the task. Based on the Code of Practice: Managing Risks of Construction Work, the document must contain the following core sections. ### Job Details and Scope The document must clearly identify the work being done. This includes the specific address of the construction site and a detailed description of the stonemasonry tasks. For example, instead of writing "stonework," you should write "Installation of 40mm marble kitchen benchtops requiring mechanical lifting and wet cutting." This section sets the context for the safety measures that follow. ### Hazard Identification This section lists the distinct hazards relevant to the job. For stonemasons, this often focuses on the "What If" scenarios. Common hazards to list include: * Manual handling: Strains and sprains from lifting heavy slabs.
- Silica dust: Respirable crystalline silica released during cutting.
- Noise: High decibel levels from saws and grinders.
- Falls: Falling from ladders or scaffolding while installing wall cladding.
- Electricity: Using power tools in wet environments or with damaged cords. ### Risk Control Measures This is the most critical part of the document. It must detail how you will control the risks using the Hierarchy of Controls. You need to describe specific actions rather than vague promises. For example: * Wet Cutting: "Water suppression will be attached to the saw to minimize dust at the source."
- Respiratory Protection: "Workers will wear P2 or P3 respirators compliant with AS/NZS 1716."
- Mechanical Aids: "A stone trolley or vacuum lift will be used for stones heavier than 16kg."
- Electrical Safety: "Portable Residual Current Devices (RCDs) will be used and tested." ### Inspection and Maintenance Records The SWMS should reference the condition of the equipment used. This might include a checklist confirming that scaffolding is tagged and compliant, that RCDs have been tested recently, and that the wet cutting water flow rate is sufficient. These records prove that the safety systems are functional before work begins. ### Consultation and Sign-Off The document is not valid unless it has been developed in consultation with the workers doing the job. It must include a declaration section where workers sign to say they have read and understood the SWMS. Principal contractors on commercial sites will also need to review and sign the document before you start work. ## How to Write a SWMS - Stonemason (Step by Step) Writing an effective SWMS takes a bit of time but protects your business and your team. Follow these steps to create a compliant document. ### Step 1: Assess the Job Scope Before you write, look at the site. Is it a new build with easy access, or a renovation with narrow stairs and low light? Note the specific type of stone you are using. If you are working in Victoria or Queensland, check if the stone is engineered. Due to recent bans, the use, supply, and manufacture of engineered stone is prohibited in these states. Your SWMS must explicitly state that only natural stone or approved alternatives are being used. ### Step 2: Identify the High-Risk Activities Map out the daily tasks. If you are cutting stone on site, that is a high-risk activity. If you are lifting a slab onto a second-floor balcony, that is another. Break the job down into steps. Do not just say "install stone." List the steps: "Unload truck," "Carry to site," "Set up saw," "Cut to size," "Install brackets," "Fix stone." ### Step 3: Identify Hazards and Risks For each step, ask what could go wrong. When carrying the stone, someone might trip or drop the slab on their foot. When cutting, the blade could jam, or silica dust could fill the air. Be realistic about the risks. A good SWMS is grounded in the reality of the specific site, not a theoretical worst-case scenario. ### Step 4: Select Control Measures Refer to the hierarchy of controls. The best way to control a hazard is to eliminate it. If a slab is too heavy to carry safely, can you have the supplier crane it into position? If not, you must minimize the risk. Use wet cutting to suppress dust. Use mechanical aids to lift the load. Ensure everyone wears the right Personal Protective Equipment (PPE), such as hearing protection and respirators. ### Step 5: Review and Sign Once the draft is written, sit down with your team. Ask them if the steps match how they actually do the work. If they have a better or safer way of doing a task, update the document. This consultation is a legal requirement under Section 47 of the Work Health and Safety Act 2011. After the discussion, have everyone sign the document. Keep a copy readily available at the workplace. ## Common Mistakes to Avoid Many stonemasonry businesses use generic templates bought from industry associations or safety consultants. While these can be a good starting point, using them incorrectly is a common mistake. ### Using Generic Documents Without Customisation A major liability is using a "cut and paste" SWMS that lists hazards not present on your site. For example, a document might list "risk of drowning" or "traffic management" when you are working on a residential factory floor. Inspectors can issue on-the-spot fines if the SWMS is clearly not relevant to the actual work. Worse, it might miss critical site-specific hazards like overhead powerlines where you are unloading stone. ### Filling Out the SWMS After the Work Starts Some trades fill out the paperwork on the drive to the site or after the job is done. This is malpractice. The SWMS must be prepared before the high-risk work commences. The purpose of the document is to plan the safety measures before anyone is exposed to risk. ### Ignoring State-Specific Bans In Victoria and Queensland, the laws regarding engineered stone are strict. If your SWMS references cutting engineered stone in these jurisdictions, you are not compliant with the ban. You must ensure your documentation reflects the legal prohibition of these materials. ### Failing to Keep the SWMS Accessible Even if you have a perfect digital SWMS on an app, it must be accessible at the workplace. If a SafeWork inspector arrives and you cannot produce the document immediately because you have no signal or the tablet is locked, you may face penalties. Ensure a physical copy or a readily accessible offline version is on-site. ## Legal Considerations (AU) The legal framework for stonemasonry in Australia is and strictly enforced. ### WHS Act and Regulations The primary legislation is the Work Health and Safety Act 2011 (Cth) and the Model WHS Regulations. These laws establish the duty of care for Persons Conducting a Business or Undertaking (PCBU). As a stonemason business owner, you are a PCBU. You must ensure, so far as is reasonably practicable, the health and safety of your workers. This includes managing risks associated with heavy lifting, silica dust, and noise. ### Victorian Requirements Victoria operates under the Occupational Health and Safety Act 2004 (VIC) and the Occupational Health and Safety Regulations 2017. While the duties are similar to the WHS laws, the terminology differs slightly. In Victoria, "Employer" duties sit alongside PCBU duties. Stonemasons in VIC must pay close attention to Part 3.1 of the regulations for Hazardous Manual Handling and Part 4.4 for Hazardous Substances regarding silica. ### Silica and Respiratory Standards Specific regulations mandate control measures for silica dust. Regulation 291 of the Work Health and Safety Regulation 2011 requires businesses to ensure control measures are used. Your SWMS must reference specific controls such as water suppression and the use of Class H (HEPA) vacuums., any respiratory protection used must meet the Australian Standard AS/NZS 1716. ### Principal Contractor Requirements If you work as a subcontractor on a commercial site, the Principal Contractor has a duty to verify your safety compliance. They generally cannot allow you to start work until they have reviewed and signed off on your SWMS. This is often written into the contract. Failing to provide a compliant SWMS can lead to payment delays or termination of the contract. ### Penalties Non-compliance can result in severe fines. In NSW, for example, on-the-spot fines for not having a SWMS for high-risk construction work can be thousands of dollars. More serious breaches can lead to prosecution and much higher court-imposed penalties. Beyond the fines, ignoring these requirements can lead to tragic outcomes, such as silicosis or serious injury. ## Frequently Asked Questions (preview) Do I need a SWMS for every single job? You only need a SWMS if the job involves High Risk Construction Work. However, it is good practice to have some form of safety plan for every job to manage risks effectively. Can I use the same SWMS for different houses? You can use a template, but it must be reviewed and adjusted to be site-specific. If the access, height, or specific hazards change, the SWMS must be updated to reflect those changes. Is a digital SWMS on a phone acceptable? Yes, digital SWMS are acceptable and increasingly common. However, you must ensure the document is easy to access and read on the device. You must also be able to show it to an inspector immediately upon request. What happens if I need to change the way I do the work? If the work methods change and introduce new risks, you must stop work. You must review and amend the SWMS to include the new hazards and controls. Workers must be consulted and sign off on the changes before restarting.
Key Facts
- A SWMS must be prepared for all high risk construction work including work involving a risk of a fall over 2 metres.— WHS Regulation 2011
- The PCBU must ensure the SWMS is readily accessible to all workers involved in the work.— WHS Regulation 2011
- Work involving the manufacture, supply or processing of engineered stone benchtops, panels and slabs is prohibited in Australia.— Safe Work Australia
- Employers must provide training to workers on the health risks of respirable crystalline silica and safe work methods.— Code of Practice: Managing silica risks
- A SWMS must be reviewed if a control measure is not effectively minimising the risk.— WHS Regulation 2011
Sources
Required Sections
Hazard Identification
Identifying potential risks associated with stonemasonry tasks.
Identify all site-specific hazards before starting work on [Project Name]. Key risks include exposure to respirable crystalline silica from cutting [Stone Type], manual handling risks associated with lifting [Weight] kg benchtops, and noise from angle grinders. Work at heights above 2 meters for facade installation requires fall protection controls. Verify that all stone materials comply with the [State] ban on engineered stone. Assess the site for underground services and electrical overheads before using heavy machinery.
Risk Assessment
Assessing the likelihood and consequences of identified hazards.
Task: Cutting Stone Benchtops Hazard: Inhalation of respirable crystalline silica dust. Risk Assessment:
- Likelihood: Almost Certain
- Consequence: Major (Permanent Illness)
- Initial Rating: High Control Measures:
- Use wet cutting methods to suppress dust at the source.
- Attach on-tool dust extraction compliant with AS/NZS 1716 to power tools.
- Workers wear a P2 or P3 respirator fit-tested to [WORKER_NAME].
- Apply the prohibition on engineered stone if operating in [STATE/JURISDICTION]. Residual Risk Rating: Low
Control Measures
Implementing the hierarchy of controls to minimize risks.
Control Measures Hazard: Silica Dust (Cutting and Grinding) * Elimination: Do not use engineered stone benchtops for this project in [STATE/QLD/VIC].
- Engineering: Use wet cutting methods to suppress dust. Attach on-tool dust extraction units compliant with AS/NZS 1716 to all power tools.
- PPE: Workers wear fit-tested P2 or P3 respirators. Hazard: Falls (Working above 2 meters) * Substitution: Use scissor lifts or scaffolds instead of ladders where possible.
- Engineering: Install edge protection and guard rails on all open [HEIGHT] meter drops.
- Administrative: Ensure only [NUMBER] workers operate on the platform at one time. Hazard: Manual Handling (Heavy Lifting) * Engineering: Use mechanical lifting devices, pallet jacks, or stone trolleys to move slabs over [WEIGHT LIMIT] kg.
- Administrative: Train workers in safe lifting techniques and team lifting procedures.
PPE Requirements
Specifying necessary personal protective equipment.
Workers must wear the following PPE at all times during site operations. High visibility clothing is mandatory on [CONSTRUCTION SITE NAME] to ensure visibility to plant operators. Safety footwear must be steel-capped to protect against heavy stone loads. For cutting, grinding, or drilling stone, wear respiratory protection complying with AS/NZS 1716 (P2 or P3 filter) to guard against silica dust. Use Class 5 hearing protection when operating [SPECIFIC POWER TOOLS] or stonemasonry saws. Impact-resistant safety glasses or face shields are required to protect eyes from flying debris and cutting fragments. All protective gear must fit the user correctly and be maintained in good working order.
Emergency Procedures
Steps to take in case of an accident or incident.
In the event of an injury or incident, immediately stop work and secure the area to prevent further danger. Call 000 for ambulance or fire services and provide the location at [SITE ADDRESS]. Notify the Principal Contractor or Site Supervisor, [SUPERVISOR NAME], on [CONTACT NUMBER] immediately. Trained first aid officers are [NAMES] and the first aid kit is located at [KIT LOCATION]. For silica dust exposure incidents, move the worker to fresh air, flush eyes with water if necessary, and seek medical attention. Record all details of the incident in the site register, including any near misses involving heavy lifting or falling objects. Notifiable incidents must be reported to the relevant WHS regulator as required by the Work Health and Safety Act 2011. Follow the evacuation map located at [MAP LOCATION] during site emergencies.
Training and Competency
Ensuring workers are trained and licensed.
Workers engaged in stonemasonry activities must hold valid licenses for operating plant such as forklifts and boom-type raised work platforms. All personnel must complete a site-specific induction covering emergency procedures and the risks associated with silica dust. Training must verify competency in manual handling techniques and the correct use of Class H respiratory protection compliant with AS/NZS 1716. Records of [Training Date] and trainer qualifications must be available for inspection. Workers must demonstrate the ability to safely use on-tool dust extraction and wet cutting methods before starting work.
Review and Monitoring
Process for keeping the SWMS up to date.
We will review this SWMS whenever work conditions change, new hazards are identified, or control measures prove ineffective. The Principal Contractor or Site Supervisor must ensure this review occurs immediately and update the document to reflect current site conditions. All workers must sign off on the revised SWMS before recommencing work to confirm they understand the updated safety measures. We will keep a copy of this SWMS available at the workplace for the duration of the project to meet Work Health and Safety Act 2011 requirements. Any incident involving silica dust exposure or manual handling injuries will trigger an immediate review of the relevant control measures.
Frequently Asked Questions
What is a SWMS - Stonemason?
When is this SWMS legally required?
Who is responsible for preparing this SWMS?
Can I cut engineered stone with this SWMS?
What are the main hazards for Stonemasons?
How often must a SWMS be reviewed?
What PPE is required for stone cutting?
What are the silica control methods?
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This document involves significant legal or financial considerations. Professional review is strongly recommended.
Last reviewed: July 30, 2026